Twister Separator

TDS are currently developing the Twister Separator for use in the Recycling industry. This patented technology is initially aimed at the MRF sector.

At present we have a test rig and are working towards building a full size prototype unit within the next 3 months. This will then be used for demonstration trials.

The Idea.

The Twister Separator is a completely new, low impact, separation technology born out of a requirement in the plant baking industry to remove seeds out of deep baking tins.

This technology harnesses the natural effect of a Tornado to do its work, where light objects are lifted and thrown whilst heavy ones remain. (see video demo.)

Recycling is seen as a major application for this by the patentee of the process Tek-Dry Systems Ltd.

Above are two pictures showing preliminary trials, separating paper & plastic from glass.

 

The Problem - Dealing with Glass.

Successful separation of glass at the beginning of a recycling process solves many of the problems experienced today which are caused by the trend to break all glass as the first operation.

The newest processing systems are designed to break the glass at a very early stage and then try to remove the glass from paper and plastic.

When glass bottles are shattered in this process fragments are scattered throughout the facility which then makes it difficult to completely remove glass from paper, aluminium and plastic. This also makes if difficult to clean the glass so it can be marketed for bottle manufacturing.

Glass breaking equipment is mechanically intense and very susceptible to wear from glass fragments.
Facilities also suffer downtime from wrapping of rags video tape etc.

The Solution - Twister Separator.

Use Twister contact-less separation technology to:

Get the glass out at the beginning of the processing system while the bottles are still whole or in large pieces to recover quality glass feedstock.

Avoid directing commingled materials into hard, spinning discs and devices until the glass has been removed.

Produce a stream where unbroken bottle glass can easily be identified and separated from Pyrex, heat sensitive glass, ceramics and rock.

 

It's good to recycle

 

Improve:

    • Glass Quality
    • Paper Quality
    • Plastic Quality

Reduce:

    • Plant Downtime
    • Machinery Wear
    • Injury Risk
 

If you are on dialup, this video may take a while to load

Possibilities

The recycling application is just one of many possibilities for this innovative new patented technology.
If you have an application, get in touch.

Check back to this page soon to see some images and video of the unit as it develops.

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